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Why Buildings Overheat Even With Insulation Installed

Environment | Industry | Insulation Coatings | Passive House | Sustainability | Urban Heat Solutions

The uncomfortable truth

You can meet the code.
You can tick the R-value box.
You can install bulk insulation exactly as specified.

And the building can still overheat.

This is happening everywhere. Homes, offices, schools. Well insulated on paper, unbearable in summer reality. The problem is not always the amount of insulation. The problem is what kind of heat you are trying to control.

Most insulation systems were designed to slow conductive heat transfer. That works in winter. It does very little against intense solar radiation loading the external surface in summer.

That distinction matters.


The real enemy: Solar radiation, not air temperature

When the sun hits a roof or wall, three forms of radiation arrive:

  • 3% ultraviolet
  • 44% visible light
  • 53% near infrared

Near infrared is the main heat carrier. Once that energy is absorbed by the surface, it converts to heat and drives temperature rise inside the material. After that, the heat moves inward by conduction.

Bulk insulation only engages after the surface has already heated up.

By then, you are fighting stored heat, not preventing it.

On a dark metal roof, surface temperatures can exceed 70°C even when ambient air is 35°C. The insulation under that roof slows the heat transfer, but it does not stop the heat loading event.

This is why buildings feel like ovens late in the afternoon and remain hot well into the evening.

The physics is straightforward:

  1. Radiation hits the surface.
  2. The surface absorbs energy.
  3. Temperature increases.
  4. Heat conducts inward.

If you do not control step 1 and 2, you are already behind.

For solar spectrum distribution data see:


Why R-values don’t tell the full story

R-values measure resistance to conductive heat flow under controlled laboratory conditions. They do not measure:

  • Solar reflectance
  • Infrared emissivity behaviour
  • Thermal diffusivity of the outer surface
  • Surface heat loading under full solar spectrum

This is critical.

An R4.0 bulk insulation batt performs well in a steady-state temperature difference test. But a roof in Australia is not in steady state. It is under dynamic radiation loading, especially in high UV and high NIR conditions.

The building envelope is being attacked by radiant energy, not just temperature difference.

The CSIRO explains the difference between conduction, convection and radiation clearly:

If radiation is the dominant heat source, then surface behaviour becomes the control point.

Not thickness alone.


The overheating trap

Modern buildings often include:

  • Higher levels of insulation
  • Tighter building envelopes
  • Reduced ventilation
  • Large glazed areas

That combination improves winter efficiency.

But in summer, if solar heat is absorbed into the external surfaces and roof structure, the building can struggle to release it. Insulation then traps internal gains from occupants, equipment and stored heat in materials.

The result is overheating.

The UK Committee on Climate Change has already warned that overheating risk is increasing in insulated dwellings:

The issue is not that insulation is wrong.

The issue is that insulation alone is incomplete.


Surface science: What actually protects a building

If you want to reduce overheating, you must address:

  1. Reflectance – How much radiation is reflected before absorption
  2. Absorptivity – How much energy converts into heat
  3. Emissivity – How the surface re-radiates heat
  4. Thermal diffusivity – How fast heat penetrates the material

Most standard paints focus only on reflectance numbers. Even then, many only reflect in the visible range, not the critical near infrared band where 53% of solar energy sits.

If infrared is absorbed, surface temperature still rises significantly.

This is why “cool colour” paints often underperform in real summer exposure.

Lawrence Berkeley National Laboratory outlines the importance of solar reflectance and infrared behaviour in cool roof performance:

But reflectance alone is not enough.

You must also limit how quickly heat travels into the substrate.

That is where advanced ceramic insulation coatings change the equation.


Blocking heat before it loads

The most effective strategy is simple in principle:

Do not allow the solar radiation to become heat inside the substrate in the first place.

A high-performance ceramic insulation coating applied to the external envelope works at the surface level.

For example, Super Therm® is a multi-ceramic insulation coating applied at a dry film thickness of just 0.25 mm. Instead of relying on bulk thickness, it focuses on:

  • High total solar reflectance
  • 99% infrared blocking
  • Very low thermal diffusivity
  • High emissivity without heat loading

By stabilising the outer surface temperature, the internal structure does not reach extreme peak heat. That reduces the conductive drive inward.

The City of Adelaide Cool Roof Trial recorded internal temperatures up to 6°C below ambient on coated test buildings.

Details on testing and performance:

This is surface heat load control, not just insulation thickness.


The practical takeaway

If a building overheats even with insulation installed, ask three direct questions:

  1. What is the solar reflectance of the outer surface in the near infrared range?
  2. How much heat is being absorbed before insulation even starts working?
  3. Is the envelope managing radiation, or only slowing conduction?

Insulation slows heat once it is inside the system.

Surface science prevents it from getting in.

That is the difference.

As climate conditions intensify across Australia and globally, overheating will not be solved by adding more bulk insulation alone. It will be solved by controlling radiation at the envelope.

Thickness has its place.

But surface physics wins the summer battle.


References

Super Therm® Testing and Results
https://neotechcoatings.com/super-therm-testing-and-results/

NASA Solar Radiation Overview
https://climate.nasa.gov/faq/14/is-the-sun-causing-global-warming/

CSIRO Energy Efficiency and Heat Transfer
https://www.csiro.au/en/research/technology-space/energy/energy-efficiency

Lawrence Berkeley National Laboratory – Cool Roof Research
https://coolcolors.lbl.gov/


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